Channel Well PSF400S-30 Review

First Look

It’s unusual to find a PSU that is actually branded Channel Well, since they usually just make PSUs for other companies. As far as quality is concerned, this unit should be similar to the PSUs they make for other companies. The fan grille on this unit is similar the ones often seen on ThermalTake ToughPower PSUs, which are also made by CWT. The problem with these is that they have thick metal and fewer holes than the more commonly used wire grilles, which means they don’t let as much air through.

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It is worth noting that, according to the label, the unit has two 12V rails. We will find out later whether this is really the case, but since this isn’t a low-end $20 unit, it will be treated as a dual rail unit during the tests.

Load Testing

Test 1 (116W Load – Cold)

Rail Load Voltage Ripple
12V1 2.43A 12.15V 44.4mV
12V2 2.43A 12.13V 39.4mV
5V 5.04A 5.04V 58.1mV
3.3V 9.79A 3.23V 20.0mV
-12V 0A -11.91V 28.1mV
5Vsb 0A 5.08V 16.3mV
AC Power 145.4W
Efficiency 79.78%
Power Factor 0.73

 

Test 2 (207W Load – Cold)

Rail Load Voltage Ripple
12V1 2.43A 12.16V 46.9mV
12V2 2.43A 12.14V 43.1mV
5V 5.04A 5.04V 52.5mV
3.3V 9.79A 3.23V 17.5mv
-12V 0.1A -12.00V 20.0mV
5Vsb 1A 5.05V 15.6mV
AC Power 252W
Efficiency 82.14%
Power Factor 0.73

 

Test 3 (262W Load – Cold)

Rail Load Voltage Ripple
12V1 4.86A 12.22V 60.0mV
12V2 7.26A 12.18V 50.6mV
5V 15.12A 5.03V 48.1mV
3.3V 9.79A 3.23V 25.6mV
-12V 0.1A -12.21V 38.8mV
5Vsb 1.01A 5.04V 16.9mV
AC Power 321W
Efficiency 81.62%
Power Factor 0.73

 

Test 4 (319W Load – Cold)

Rail Load Voltage Ripple
12V1 7.36A 12.27V 58.8mV
12V2 7.35A 12.25V 57.5mV
5V 20.08A 5.02V 53.1mV
3.3V 9.79A 3.23V 22.5mV
-12V 0.1A -12.4V 43.8mV
5Vsb 1.01A 5.03V 21.9mV
AC Power 393.5W
Efficiency 81.07%
Power Factor 0.72

 

Test 5 (351W Load – Cold)

Rail Load Voltage Ripple
121V 7.37A 12.28V 45.6mV
12V2 7.36A 12.26V 43.8mV
5V 10.08 5.02V 56.3mV
3.3V 19.58 3.23V 23.8mV
-12V 0.1A -12.41V 62.5mV
5Vsb 1A 5.01V 21.9mV
AC Power 434.3W
Efficiency 80.82%
Power Factor 0.71

 

Test 6 (402W Load – Hot)

Rail Load Voltage Ripple
12V1 9.73A 12.16V 50.6mV
12V2 9.72A 12.15V 51.3mV
5V 19.88A 4.97V 51.9mV
3.3V 19.21A 3.17V 34.4mV
-12V 0.11A -12.6V 53.1mV
5Vsb 0.99A 4.95V 28.7mV
AC Power 518.4W
Efficiency 77.55%
Power Factor 0.71

 

Overload Test (540W Load – Hot)

Rail Load Voltage Ripple
12V1 9.73A 12.14V 63.8mV
12V2 9.72A 12.10V 70.0mV
5V 19.88A 4.93V 81.3mV
3.3V 19.21A 3.14V 33.7mV
-12V 0.11A -12.99V 85.0mV
5Vsb 0.99A 4.91V 28.7mV
AC Power 729.5W
Efficiency 74.02%
Power Factor 0.70

 

The voltage regulation in these tests was excellent until we hit 400W. While still in spec, the voltages were starting to drop, suggesting that the unit was reaching its limits. The fact that the voltage on the molex connectors was slightly different to the voltage on the CPU connector suggests that this unit really does have two 12V rails. The efficiency was also very good. 74.02% in the overload test was as low as it got, but even that is still pretty good considering CWT doesn’t make any big claims about the efficiency. The power factor was better than units with no PFC, but the passive PFC used in this unit is still no match for the active PFC used in higher end units. The ripple was a different story. On the 5v rail, it was above the maximum 50mV in all but test 3, although it stayed within spec on all of the other rails. The capacitors on the 5V rail are probably starting to go bad (as we will find out later). When we attempted to overload the unit to 540W, the ripple on the 5V rail increased significantly and was way too high and the voltage on the 3.3V rail dropped to near the minimum allowed in ATX Specifications. After running at 540W for about 1 minute and 30 seconds, it got too hot and the over temperature protection stepped in and shut it down. It powered back on again after allowing it to cool, so it hadn’t failed.

 

Rail Test 6 (402W) Overload Test (540W)
12V1
12V2
5V
3.3V
-12V
5Vsb

 

A look inside

The Primary Side_The Secondary Side

The overall build quality of this unit is very good, which is what we generally expect from Channel Well. Starting at the input filter, the unit has two coils, two X-caps (one of which is attached to the AC receptacle), and four Y-Caps (two of which are attached to the AC receptacle). Not only acceptable, but even better than the minimum recommended input filtering. The primary switchers are a pair of STP14NK50ZFP N-Channel Power MOSFETS. They are rated for 14A at 25°C and 7.6A at 100°C. It was clearly enough to allow this unit to deliver the 400W promised by the label. The one problem with the primary side of this unit is in the PFC circuit. Keen eyed observers may notice the discolouration around the resistors near where the PFC inductor goes on the primary side. This indicates a badly designed circuit where more current is being drawn through the resistors than they can handle, causing them to get extremely hot. It’s also a bad idea to put capacitors there, since the hot resistors will cook them. Thankfully, though, the circuit they are part of only boosts the voltage to the switching transistors, which improves their efficiency but the power supply will still run without it.  The two primary capacitors are 820uF, which is a good size for a 400 Watter. Too bad they are made by Fuhjyyu.

Turning the PCB around to the secondary side and de-soldering the silicon there reveals that this unit is built for a modern system which draws from the 12V rail. It also reveals that the unit really does have two 12V rails (the wires are in separate groups and there are two OCP lines). The 5v and 3.3v rails each have an STPS3045CW Schottky rectifier rated at 30A and the two 12V rails share a pair of STPS4045CW Schottly rectifiers rated at 40A each. That gives us a total of 80A capacity between the two 12V rails, which is excellent. However, like the primary side, the secondary also has a major let down. Every single filter capacitor is made by Fuhjyyu. When this unit was removed from the PC, the two 1000uF capacitors on the 5Vsb rail were bulging and had to be replaced before the unit would run for the tests. This only confirms my theory that the capacitors on the 5V rail could also be going bad and allowing the ripple to go out of spec.

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Uh, oh, we have a death ADDA. Better call in the snake handlers.

Specifications

Real Wattage 400W
OEM Channel Well
PFC Passive
Price Unknown
ATX Connector type 20 + 4 pin
CPU Connector EPS12V(8 Pin) and ATX12v (4 pin)
PCI-E Connectors None
Molex (Peripheral) Connectors 5
FDD Power connectors 1
SATA Power connectors 2

 

Conclusions

Pros: Can deliver it’s labelled rating, Quiet, PFC, Efficient, Big heat sinks and capacitors, Input filtering, 80A available between the two 12V rails, Over temperature protection

Cons: Low quality Fuhjyyu capacitors, Badly designed voltage boost circuit gets hot

Bottom Line: It’s certainly no total piece of junk, but watch the capacitors.

Score: 7/10

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Review sample source: Removed from PC