The 2012 el-cheapo Power Supply Roundup

Rexpower PX-400

At only 118mm long, this is physically the smallest power supply in this round up.  It is also the ugliest, with a grainy and unfinished look to the casing. Interestingly, this unit also has fewer screws than most, with only three to hold the casing together, and two for the fan.

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It sure gets a thumbs up from the manufacturer, but somehow, I think it will get a thumbs down from me. Like the Excel and Sun Pro, it’s a dated, 5V-heavy design.

Load Testing

Test 1 (117.33W Load – Cold)

Rail Load Voltage Ripple
12V 4.92A 12.29V 44.0mV
5V 5.01A 5.01V 19.4mV
3.3V 9.82A 3.24V 4.0mV
−12V 0A −12.99V 17.0mV
5Vsb 0A 5.06V 4.2mV
AC Power 153.7W
Efficiency 76.34%
Power Factor 0.66

Test 2 (201.85W Load – Cold)

Rail Load Voltage Ripple
12V 9.86A 12.33V 46.2mV
5V 9.90A 4.95V 18.8mV
3.3V 9.73A 3.21V 4.2mV
−12V 0.11A −12.91V 48.8mV
5Vsb 1.0A 5.02V 6.0mV
AC Power 266.5W
Efficiency 75.74%
Power Factor 0.64

Test 3 (260.02W Load – Cold)

Rail Load Voltage Ripple
12V 14.66A 12.22V 71.2mV
5V 9.96A 4.98V 14.2mV
3.3V 9.73A 3.21V 4.0mV
−12V 0.11A −13.05V 51.2mV
5Vsb 1.0A 5.02V 5.0mV
AC Power 342.5W
Efficiency 75.92%
Power Factor 0.61

Test 4 (311.82W Load – Cold)

Rail Load Voltage Ripple
12V 19.2A 12.0V 87.8mV
5V 10.02A 5.01V 14.6mV
3.3V 9.73A 3.21V 4.0mV
−12V 0.11A −13.24V 56.8mV
5Vsb 1.0A 5.02V 5.2mV
AC Power 431W
Efficiency 72.35%
Power Factor 0.61

And, that would indeed be a thumbs down. Sure, I’ve seen worse from the Sun Pro, but I’ve also seen better from the Thermal Master. The voltage regulation was generally OK, but the −12V rail was always quite on the low side, starting at -12.91V and during test 4, it was below the minimum −13.2V allowed in ATX specifications. The ripple suppression was also average. Yes, it was acceptable, but it was unspectacular on the 12V rail. The 3.3V rail, on the other hand, was excellent, maxing out at only 4.2mV. Maybe this PSU uses linear regulation for the 3.3V rail. The efficiency was another let-down, peaking at just over 76%. I couldn’t pull much more than 310W from it. When I asked for more, it lasted about 30 seconds before there was a soft pop and it died.

Rail Test 3 (256.79W) Test 4 (305.53W)
12V
5V
3.3V
−12V
5Vsb

A Look Inside

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The PX400’s input filtering consists of a common-mode choke, two polyester film caps, and three ceramic caps. There should be an extra choke in there, and the capacitors are not safety rated. Two Fairchild KSE13009s, rated at 12A each, are used as the switching transistors, one of which was visibly cracked. Similar parts have been able to deliver more than just 310W in other power supplies, so there was probably something else which caused them to fail. The two capacitors are 560μF parts branded Metacon, a brand I’ve never heard of before, and the bridge rectifier is a 4A part.

Moving on to the secondary side, The 12V rail’s rectifier is a Taiwan Semiconductors FR1003G fast recovery rectifier rated for just 10A, although I was able to pull a fair bit more than this without damaging it. The most likely explanation is that the fan is wired straight to the 12V, so it keeps the rectifier cool enough to allow for more current. The 5V rail uses a General Semiconductors SBL3040PT Schottky rectifier rated at 30A. Like the Sun Pro ATX-550W, the PX-400 uses linear regulation from the 5V rail to power the 3.3V. The transistor used is a Niko Semiconductor P45N03LTG, rated at 60A at 25°C and 38A at 100°C. The capacitors used on the secondary side are made by CS and Fuhjyyu, neither of which are known for making reliable parts.

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The fan and transformers are made by Ever-Power, which pretty much gives the OEM away – Key Mouse Electronics, which is also known as K-Mex. They are about the only ones who use Ever Power parts in their power supplies. As I mentioned earlier, the fan is wired directly to the 12V output, and it was fairly noisy. It was beginning to fail as well, making a loud ‘growl’ for the first five minutes after being powered on.

Specifications and Conclusions

Real Wattage 310W
OEM Key Mouse Electronics (K-Mex)
PFC None
Price Unknown
ATX Connector type 20 pin
Worst-case voltage regulation (12v, 5v, 3.3v) 2.8%, 1.0%, 3.6%
Worst-case ripple (12v, 5v, 3.3v) 87.8mV, 19.4mV, 4.2mV
Worst-case efficiency 72.35%
Input filtering Inadequate – and not safety rated
CPU Connector ATX12v (4 pin)
PCIe Connectors None
Molex (Peripheral) Connectors 4
FDD Power connectors 2
SATA Power connectors None

 

Pros: At least nothing was out of spec

Cons: Can’t deliver 400W, Noisy, Not enough connectors, Inefficient, Ugly, Low quality fan and capacitors, Input filter needs another coil, Average voltage regulation, Average 12V ripple suppression.

Score: 2/10

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