The 2012 el-cheapo Power Supply Roundup

Thermal Master TM-420-PSAR-I3

Thermal Master power supplies are low end Cooler Masters, and often come bundled with Cooler Master cases. The last Thermal Master I’ve seen was made by Sun Pro, and exploded when under full load. This one, however is made by Solytech, formerly known as Deer.

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Like the Shaw, the label incorrectly claims that this power supply has two 12V rails. It really only has one 12V rail. The label also contains Cooler Master’s usual Engrish – “As sealed stick was removed, lost or damaged, it shall be out of warranty validity”.

Load Testing

Test 1 (118.53W Load – Cold)

Rail Load Voltage Ripple
12V 4.9A 12.24V 14.6mV
5V 5.06A 5.06V 13.2mV
3.3V 10.0A 3.30V 13.2mV
−12V 0A −12.17V 9.4mV
5Vsb 0A 5.04V 6.0mV
AC Power 149.35W
Efficiency 79.36%
Power Factor 0.65

 

Test 2 (203.24W Load – Cold)

Rail Load Voltage Ripple
12V 9.82A 12.28V 17.8mV
5V 10.0A 5.00V 13.2mV
3.3V 9.94A 3.28V 14.2mV
−12V 0.1A −12.4V 13.8mV
5Vsb 1.0A 5.00V 9.2mV
AC Power 260.59W
Efficiency 77.99%
Power Factor 0.67

 

Test 3 (262.49W Load – Cold)

Rail Load Voltage Ripple
12V 14.68A 12.23V 20.8mV
5V 10.04A 5.02V 13.6mV
3.3V 9.94A 3.28V 15.2mV
−12V 0.11A −12.72V 15.4mV
5Vsb 1.0A 5.00V 8.8mV
AC Power 337.84W
Efficiency 77.70%
Power Factor 0.68

 

Test 4 (319.79W Load – Cold)

Rail Load Voltage Ripple
12V 19.46A 12.16V 23.2mV
5V 10.06A 5.03V 14.8mV
3.3V 9.94A 3.28V 15.6mV
−12V 0.11A −13.08V 19.8mV
5Vsb 1.0A 5.0V 10.4mV
AC Power 421.27W
Efficiency 75.91%
Power Factor 0.66

 

Test 5 (347.3W Load – Cold)

Rail Load Voltage Ripple
12V 19.6A 12.25V 28.2mV
5V 14.94A 4.98V 16.2mV
3.3V 9.97A 3.29V 15.8mV
−12V 0.11A −13.28V 26.8mV
5Vsb 1.0A 5.00V 11.0mV
AC Power 458.35W
Efficiency 75.77%
Power Factor 0.65

 

Test 6 (404.31W Load – Cold)

Rail Load Voltage Ripple
12V 24.36A 12.18V 35.0mV
5V 15.0A 5.0V 19.2mV
3.3V 9.94A 3.28V 16.4mV
−12V 0.11A −13.53V 40.6mV
5Vsb 1.0A 5.0V 12.2mV
AC Power 546.93W
Efficiency 73.92%
Power Factor 0.66

 

Oh Deer (pun intended), it came so close to the finish line. This power supply made it all the way up to 400W, but exploded when loaded to its labelled rating.  Prior to the fireworks, though, it was actually doing OK in terms of voltage regulation and ripple suppression, with the exception of the −12V rail. It managed 2.3% regulation on the 12V rail and less than 2% on the other rails. The −12V rail was out of spec in the last two tests, but to be fair, it’s seldom used these days, so I doubt it would be too much of a problem on most modern PCs. It managed just 35mV of ripple on the 12V rail and less than 20mV on the others, which is the best so far in this roundup. The efficiency, though, wasn’t so great, peaking at only 79.36%.

 

Rail Test 5 (347.3W) Test 6 (404.31W)
12V
5V
3.3V
−12V
5Vsb

 

A look inside

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The input filtering starts at the AC inlet. The PCB there contains an X capacitor, a common-mode choke and two Y capacitors. The main PCB contains another two X capacitors, a common-mode choke, three Y capacitors (including the one after the rectifier) and two MOVs, so the total number of components is three X caps, two common-mode chokes, two Y caps and two MOVs, which is more than enough components. In the switching section, there are two Jilin Sino Microelectronics D209L transistors, rated at 12A. The primary capacitors are 680µF parts from Anodia.

Moving on the the secondary side, the 12V rectifier is an SB3060PT. I couldn’t positively identify the manufacturer, but the part number implies that it is rated at 30A. The 5V and 3.3V rails both use an STPS3045CW Schottky (also rated at 30A), so all rails are capable of up to 30A in theory. The capacitors are all from Yang Chun, a brand which I’ve had mixed experiences with. I’ve known them to last years on some PSUs, while on others they didn’t hold up so well, so it’s anyone’s guess how they will hold up in these power supplies.

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The fan is a sleeve bearing part made by Globe Fan, rated for 2000RPM, with noise and airflow ratings of 34dB and 67.28FCM respectively. It was barely audible throughout the testing.

Specifications and Conclusions

Real Wattage 400W
OEM Solytech
PFC None
Price $35
ATX Connector type 20+4 pin
Worst-case voltage regulation (12v, 5v, 3.3v) 2.3%, 1.2%, 1.8%
Worst-case ripple (12v, 5v, 3.3v) 35.0mV, 19.2mV, 16.4mV
Worst-case efficiency 73.92%
Input filtering Adequate
CPU Connector ATX/EPS12v (4+4 pin)
PCIe Connectors None
Molex (Peripheral) Connectors 3
FDD Power connectors 1
SATA Power connectors 3

 

Pros: Reasonable voltage regulation, Quiet, Good ripple suppression, Good input filtering

Cons: Can’t quite deliver its labelled rating, Questionable quality capacitors, Inefficient, Could use more connectors

Score: 5/10

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