The 2012 el-cheapo Power Supply Roundup

Excel ATX-400

Excel is a brand I’ve run into a few times over the years, and are among the most gutless units available here. Between my past experiences with Excel, and this unit’s weight (or rather, the sheer lack thereof), I expect this unit to win another fail award.

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And again, it looks like we’re dealing with an obsolete design, with the 5V rail being rated for more than double the current of the 12V rail.

Load Testing

Test 1 (113.56W Load – Cold)

Rail Load Voltage Ripple
12V 4.75A 11.87V 56.2mV
5V 4.94A 4.94V 65.4mV
3.3V 9.97A 3.29V 62.6mV
−12V 0A −11.69V 28.8mV
5Vsb 0A 5.04V 7.0mV
AC Power 144.72
Efficiency 78.47%
Power Factor 0.62

Test 2 (192.36W Load – Cold)

Rail Load Voltage Ripple
12V 9.49A 11.86V 88.8mV
5V 9.76A 4.88V 62.0mV
3.3V 9.88A 3.26V 50.2mV
−12V 0.1A −12.03V 71.4mV
5Vsb 1.0A 5.0V 11.6mV
AC Power 258.53W
Efficiency 74.41%
Power Factor 0.58

Test 3 (243.4W Load – Cold)

Rail Load Voltage Ripple
12V 13.97A 11.64V 105.2mV
5V 9.86A 4.93V 87.6mV
3.3V 9.88A 3.26V 47.4mV
−12V 0.1A −12.47V 92.8mV
5Vsb 1.0A 5.0V 10.4mV
AC Power 350.2W
Efficiency 69.50%
Power Factor 0.58

As I suspected, the performance was not acceptable, since I couldn’t pull anything at all from it with the ripple in spec. The 5V rail was the main offender, never getting below 62mV. If a power supply can’t deliver anything with all of the rails in spec (both voltage and ripple), then all 10 points come off the final score, and it gets the fail award. The voltage regulation, on the other hand, wasn’t so bad, with all rails staying within 3% of their nominal values. The efficiency, while somewhat better than the Sun Pro, was still bad, never making it up to 80%. 250W was all I could pull. When I asked for more, it shut down. At least it has working Over Power Protection (OPP).

Rail Test 2 (192.36W) Test 4 (243.4W)
12V
5V
3.3V
−12V
5Vsb

A Look Inside

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The input filtering is theoretically adequate, with two polyester film caps, two common-mode chokes and three ceramic caps (including the one after the rectifier), but there is a major problem – the capacitors are not safety rated. This means that they are much more likely to fail shorted if there is a power spike, and the 400Vdc polyester caps are likely to deteriorate quickly by internal corona discharge on 230Vac. The switching transistors are MJE13007As, rated at 8A. Like the Sun Pro I just blew up, it has 2A bridge diodes. The primary side capacitors are 330µF parts from Koshin.

There are more corners cut on the secondary side. The 12V rectifier is an STPS10120C Schottky rectifier rated for a pathetic 10A, which means that the 12V rail is only capable of up to 10A in theory, not the 18A claimed by the label. The two other rectifiers are STPS2045CTs, which are rated for 20A. The 5V and 3.3V rails were advertised as being capable of 40A and 28A respectively, but this is impossible with these rectifiers. The capacitors used on the secondary side are all from the dreaded Fuhjyyu – one of the least reliable capacitor brands available. There are also no PI filtering coils, which is why the ripple was high.

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The fan is a sleeve bearing part made by Yate Loon. It wasn’t quite as loud as the Sun Pro, but it was still far from silent. The green tape covering the coils pretty much gives away the OEM – Channel Well

Specifications and Conclusions

Real Wattage 0W
OEM Channel Well (CWT)
PFC None
Price Unknown
ATX Connector type 20+4 pin
Worst-case voltage regulation (12v, 5v, 3.3v) 2.8%, 2.4%, 1.2%
Worst-case ripple (12v, 5v, 3.3v) 105.2mV, 87.6mV, 62.6mV
Worst-case efficiency 69.5%
Input filtering Adequate – but not safety rated
CPU Connector ATX12v (4 pin)
PCIe Connectors None
Molex (Peripheral) Connectors 4
FDD Power connectors 2
SATA Power connectors None

 

Pros: Working OPP, Reasonable voltage regulation

Cons: Can’t deliver anything with the ripple in spec, Shuts off above 250W, Inefficient, No SATA connectors, Noisy, Low quality capacitors, Input filtering capacitors not safety rated

Score: 0/10

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